How Supercarrier Aircraft Catapults Work


Modern aircraft carriers are impressive warships
that play a key role in global military operations. Although they are not particularly well-suited
for combat on their own, they are invaluable assets because they serve as mobile airbases
that can be deployed just about anywhere around the globe. There are approximately 50 aircraft carriers
currently in service around the world, and they are owned by 14 individual countries. Incredibly, the United States Navy owns 24
of them, which is nearly half of the global total. 11 of the American aircraft carriers also
belong to a special class of supercarriers, each with a price tag of more than 10 billion
US dollars accounting for inflation. These nuclear-powered supercarriers exceed
330 m in length and 75 m in width, and they tower more than 20 storeys above the ocean
surface. Each ship can carry more than 75 aircraft
between the flight deck and interior hangar, and the total weight of each ship exceeds
90,000 metric tons when fully loaded. Despite their astonishing size, even the of
largest supercarriers do not have flight decks that are long enough for planes to take off
and land under their own power alone. This has been a fundamental problem since
the very first aircraft carriers were commissioned in the early 1900’s, and it led to the development
of assisted takeoff and arrested recovery systems. Prior to World War II, the United States and
other countries experimented with a number of systems that utilized technologies such
as gunpowder, flywheels, gravity, and hydraulics. Up until the end of World War II, the hydraulic
systems were most common on aircraft carriers, but this changed in the 1950’s when the
Royal Navy introduced the first steam-powered aircraft catapults. Steam catapults quickly became the method
of choice for assisted takeoffs, while hydraulic systems remained in use for arrested landings,
and these systems are still widely used today. The 10 Nimitz-class supercarriers of the United
States Navy are all equipped with these systems, although the Navy does have plans to replace
this fleet with a new class of carriers that will use electromagnetic catapults. The first ship of this class is the Gerald
R. Ford, which was commissioned in 2017 following heavy criticism of the new electromagnetic
system, which has been reported to have a probability of critical failure that is 9
times greater than the traditional steam-powered system. The United States and other countries have
also adopted alternatives to assisted takeoff and arrested recovery such as ski jumps and
short takeoff and vertical landing aircraft like the Harrier jet. Nonetheless, this particular video is going
to focus on the engineering behind the steam catapults and hydraulic arresting systems
that are used on the American Nimitz-class aircraft carriers. The flight deck on each of these ships is
equipped with four 100 m long catapults. 2 are located at the front, or bow, of the
ship, and 2 are located on the left, or port, side of the ship. The 2 catapults on the port side cross an
angled landing runway, which spans from the back, or stern, of the ship all the way to
the front of the port side. The runway is angled like this so that pilots
can abort a landing and take off again without running the risk of crashing into planes and
personnel at the front of the ship. Each catapult is powered by steam generated
by the two nuclear reactors that power the carrier. Prior to a launch, the steam is collected
under high pressure in a large accumulator tank that is located underneath the catapult. The pressure inside the accumulator is monitored
by the catapult officer as it is filled, and a flow control valve is closed once the desired
pressure is reached. The catapult officer is commonly referred
to as a shooter, and they operate the catapults from a small control pod that protrudes above
the flight deck. The steam pressure that is required for each
launch depends on the weight of the aircraft, and the maximum operating pressure is around
3.2 MPa or 465 psi. As the accumulator is being pressurized, an
aircraft is positioned at the beginning of the catapult and a jet blast deflector is
raised behind the aircraft by hydraulic actuators to protect equipment and personnel from the
jet blast. A tow bar on the nose gear of the aircraft
is connected to a shuttle that protrudes through a slot in the flight deck, and a metal bar
called a holdback is secured to the back of the nose gear to hold the aircraft in place
until the catapult is fired. The shuttle is attached to 2 spear-shaped
pistons that run inside parallel steel cylinders with open slots in the top. These cylinders are positioned just below
the flight deck in a long trench, and they run the entire length of the catapult. Flexible strips are used to seal the open
slots in the cylinders to prevent steam from escaping, and the shuttle assembly simply
bends the strips out of the way as it travels down the length of the catapult. The shuttle assembly is also fitted with wheels
that run in a track between the cylinders and the underside of the flight deck. Just behind the shuttle, there is a mechanical
device called a grab that travels along the same track. This grab can be moved along the track by
a hydraulic cylinder and a system of cables, and it is used to retrieve the shuttle from
the end of the catapult following a successful launch. After the aircraft is connected to the shuttle,
a hydraulic tensioner is used to push the grab forward slightly, which in turn pushes
the shuttle and moves the aircraft forward in order to eliminate any slack in the system. When the pilot is ready for takeoff, they
throttle their engines to full power, however the holdback initially prevents the aircraft
from moving forward. As soon as the catapult is fired by the shooter,
a launch valve in the accumulator is opened, and the steam surges into the two cylinders. The force from the steam pushes the pistons
forward with enough force to break the holdback, and the shuttle accelerates the aircraft forward
towards the bow of the ship. The catapult is capable of launching a 20
metric ton aircraft from 0 to 265 km/hr in just 2 seconds, while the pilot experiences
nearly 4 g’s. For reference, this is more than twice the
acceleration that you would experience on the world’s fastest roller coaster, Formula
Rossa at Ferrari World. To accomplish this, the catapult needs to
exert around 750 kN, or just under 170,000 lbs of force. At the end of the catapult, the spear-shaped
pistons plunge into a water brake that consists of water-filled cylinders, which brings the
pistons and shuttle assembly to a stop. This also triggers a sensor which closes the
accumulator launch valve and opens an exhaust valve to release the spent steam. The grab is then moved to the end of the catapult
by the hydraulic system, where it latches to the shuttle and pulls it back to the starting
position. This marks the completion of a single launch
cycle, and the next aircraft can be moved into position to start the whole process over
again. At peak operating efficiency, the flight deck
crew can launch two aircraft every 40 seconds using the 4 catapults onboard. Although the mechanical systems of the aircraft
catapults are quite complex, the takeoff procedure is relatively simple from the perspective
of the pilot. Landing a plane back on the flight deck, on
the other hand, is far more difficult and requires a great amount of skill from the
pilot. There are 3 to 4 steel cables called arresting
wires that span the width of the landing runway at the stern of the ship, and the pilot must
catch one of these cables using a tail hook that is deployed from the rear of the aircraft. It is necessary for the aircraft to approach
the runway at a precise angle in order to accomplish this, and so an optical guidance
system is used to help guide the pilots in for landing. The guidance system is comprised of many lights
and lenses that are mounted adjacent to the runway, and the pilot will see different colors
and patterns depending on the angle of their trajectory as they approach the ship. As soon as the aircraft touches down, the
pilot throttles the engines to full power as a precaution in case they were not able
to catch one of the arresting wires. If they miss the cables, then the aircraft
needs to gain enough speed to takeoff again since the landing strip is too short for aircraft
to stop under their own power. If the pilot is successful in catching one
of the cables, then the kinetic energy of the aircraft is absorbed by a hydraulic system
that is located beneath the runway, which brings the plane to a stop. The end of each arresting wire is attached
to a steel cable and pulley system that wraps around a hydraulic cylinder. As the cables are drawn out by the landing
aircraft, the hydraulic cylinders are compressed, which forces hydraulic fluid out of the cylinders
and into two piston accumulators. The pressure inside the accumulators increases
as they are filled, reaching a peak pressure of about 4.5 MPa, or 650 psi, just before
the aircraft is brought to a complete stop. Once the aircraft is detached from the arresting
wire, the hydraulic fluid is released back into the cylinders, which causes them to extend
and retract the wire. This system is capable of stopping an aircraft
travelling at 240 km/h in just 2 seconds over a distance of about 100 m. The aircraft catapults and arresting systems
on modern aircraft carriers employ some impressive engineering to make these giant floating airbases
possible. Without the ability to launch and land planes
on a confined flight deck, warships like the Nimitz-class supercarriers simply wouldn’t
be feasible. These incredible ships are among the largest
and most complex vehicles ever built, and they are sure to remain as some of the greatest
military assets that United States has at their disposal for many years to come. If you enjoyed this video and you have a passion
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100 Replies to “How Supercarrier Aircraft Catapults Work

  1. Interestingly, the US Navy is the world 2nd strongest Air Force… only 2nd to the actual US Air Force

  2. PROOF THAT CATAPULTS ARE THE SUPERIOR WEAPON. THEY CONTINUE THEIR USE IN MODERN TECHNOLOGY UNLIKE TREBUCHETS

  3. I said, “You don’t use steam anymore for catapult?” “No sir.” I said, “Ah, how is it working?” “Sir, not good. Not good. Doesn’t have the power. You know the steam is just brutal. You see that sucker going and steam’s going all over the place, there’s planes thrown in the air.”

    It sounded bad to me. Digital. They have digital. What is digital? And it’s very complicated, you have to be Albert Einstein to figure it out. And I said—and now they want to buy more aircraft carriers. I said, “What system are you going to be—” “Sir, we’re staying with digital.” I said, “No you’re not. You going to goddamned steam, the digital costs hundreds of millions of dollars more money and it’s no good.”

  4. The F-16 isn't a naval aircraft and are not deployed on aircraft carriers.

    EDIT: AoE used the F-16 as a model for the demo

  5. You know what would make the launching better, a trebuchet instead of a catapult, we are /r/trebuchetmemes we are superior

  6. and the best part is since the aircraft carrier uses a nuclear reactor doesn't need it's own fuel tanks and can gold more supplies or stuff or whatever.

  7. Lol now I want to watch a squadron of pilots trying the fastest roller coaster like it's nothing ahaha.

  8. actually only some countries use the catapult system to launch their air crafts by that i mean to say you are wrong about the planes not being able to take of from the carrier just with their own power becuz some of the carriers of countries like India have a ski jump and planes using their own power take off using that ski jump which is just a slope this is a more efficient way of launching imo

  9. Loved the video, but I noticed that the example plane you used for the animation was an f 16 (a 2 seater variant specifically). Correct me if I’m wrong, but I thought that the f 16 was only an Air Force jet and not a navy jet.

  10. That's nothing. North Korea has a 30' aircraft carrier that uses compressed air from a Harbor Freight bicycle pump to launch paper airplanes that carry roman candles.

  11. Do these ever fail? Theres really strong forces going on so if something broke itd be pretty spectacular. Has that ever happened?

  12. People think its a lot but it really isn't once you consider that 1/3 are likely being upgraded, 1/3 are being repaired and maintained, you can only have a fraction actually out on patrol at any time.

  13. "11 of the American aircraft carriers also belong to a special class of supercarriers, each with a price tag of more than $10 billion USD, accounting for inflation."

    Maybe I am misunderstanding you but it seems like you are suggesting that the 10 Nimitz class carriers are over $10 billion each. That's not the case. Only the USS Gerald R Ford is valued at over 10 billion. The Nimitz class is below 10.

  14. I bet Chinese thieves have definitely watched this video couple times! And might already built their cheap copycat one

  15. Excellent video. I am fascinated with all things related to aviation. I learned a lot. Very well presented. Thank you!

  16. Only one (friendly) gripe about this video.

    You dont 'land' on an Aircraft Carrier… you do a controlled crash 😛

  17. Is it possible to fly out a whole aircraft carrier without a catapult? I mean is the whole aircraft carrier lenght enough for an aircraft to fly

  18. Not hateful. Would have liked a better explanation of the way the waterbreaks work or a little more on the holdback bar and NGL systems. What about the importance of wind over deck and the aircraft weight to determine the amount of steam the launch valve releases. Other than that, good explanation.

  19. Wouldn’t it be easier to use a retractable ramp like shown in the video, this would give the aircraft enough time to gain speed and lift great enough to not fall?

  20. Yo man i am going to work on a aircraft carrier when i grow up and now i know how every thing on the carrier works thank for the information it helped me learn about what every thing dose

  21. ACTUALLY C-2 AND E -2S CAN TAKE OFF FROM FULL LEGNTH OF THE SHIP WITHOUT CATAPULTS.SEEN IT DONE ON THE USS MIDWAY WHICH IS A SMALL CARRIER COMPARED TO SUPER CARRIER.

  22. "Even super carriers arnt long enough for planes to take off on their own power"

    Su 33 pilots:
    Hold my beer

  23. When an F/A-18 or any other normal fast fighter jet lands on an aircraft supercarrier, the throttle is MAX power just incase it needs to abort instead of sliding off the ship. The hydraulic arrestor cables/wires are 40ft apart and there are 3 or 4 of them. The steam catapult has a flow control valve, 465psi MAX accumulator tank with a launch valve and a steel shuttle steam cylinder for the launch catapult with a shuttle along the tracks and various other parts. The new EMALS ElectroMAgnetic Launch System uses a rotor on a straight stator to launch the fast jets instead of a normal induction motor used in Tesla's. LAND A 747 ON IT!✈️

  24. I apreciate your video. you are pretty close with your information and i have an understanding on how complex and the time it takes to edit a video. Im a cat guy and we are called ABE's. I did several years as an ABE on an aircraft carrier and my secondary schooling is Arresting Gear school. 10 long years in. Im not sure and what way or what words i can describe the grueling nature of this job. The dangers that are dealt with and 1001 different ways of dying; for not doing proper maintenance, or simply not paying attention. For i have seen and heard things that you cannot unsee or unhear. Not just stories, but you will never unhear someones blood curdling scream. Its still stuck in my head.
    im not in anyway bashing your video because its educational and a damm good one too!!! There is a lot of garbage videos out there. Those times you are talking about on the cats must be noobs cause the veterans can launch much faster than that. im just saying that if you went into anymore details of the catapult and arresting gear assembly i would ask you to take that video down immediately. That is all the general public needs to know and the public is not on a need to know basis. Im just curious to know your source of information. This information is still sensitive in a way. Its the details i would have concern with. US ABE's shouldnt be talking about this kind of stuff to anybody. Thats a reminder to the other ABE on this page. The video is the very basic breakdown and lets keep it that way. Thank you and Respectfully

  25. why did the us don't made an aircraft that makes vertical take off and landing like something we see in a sci-fi movies?
    i think this could make landing on aircraft carrier much easier and convenient and they dont need runway in the aircraft carrier anymore. just saying. by the way usa is doing great and awesome 💓

  26. Usually videos like this one are 50% B.S. but this one is excellent. I'm an ex U.S. Naval Aviator and I've logged hundred of landings flying fighter aircraft from a number of different carriers. I'll have to say the technical aspects of this video are, as far as I can tell, without error. Congratulations to whoever wrote the script. A slight complaint might be the implication that taking a cat shot is a simple thing from the pilots point of view. While your heart rate is usually higher during the landing phase, a cat shot is certainly no limo ride. There are about 800 things which can go wrong, any one of which can kill you. In addition, there is a large crew of people doing things like setting the take off weigh properly, installing the correct hold back fitting, insuring the steam pressure is correct, and quite a few other important jobs only a few of which are done by college educated officers. Most of the important tasks are done by young high school graduates but, as it turns out, these young men are very good at what they do. A system of checks, cross checks, and double cross checks insures that the chance of a fatal error occurring is tiny. Unlike most civilian jobs, the Navy takes a youngster, gives him some training and, just as importantly, instills a sense of pride in him and then heaps a tremendous amount of responsibility on his shoulders. A pilots life is often literally in the hands of a 19 year kid old fresh out of high school. The good ones rise to the occasion and form a key part of a powerful fighting force. The pilots get all the glory, but the enlisted man pushing the launch button is critical to the mission too.

  27. An F-16 depicted in the catapult animation!? How odd….

    I am aware that most US fighter jets were built with catapults for emergency landings but still, an F-16 carrierborne version was never commissioned or even seriously considered for carrier ops?

  28. Let me tell you something brother if you weren't in the Navy and served on an aircraft carrier you're just reading stuff off the internet. I work on the deck of an aircraft carrier. USS Abraham Lincoln. I work tops on on cat1 cat2. It's the most fun you can have with your clothes on. As a Navy vet I find your video lacking

  29. A detail that's never discussed; the catapult accumulators are NOT 'filled' with steam. They are 'filled' with superheated water at saturation pressure. When the launch valve opens and pressure in the accumulator begins to drop, the superheated water flash boils to steam to maintain a fairly constant psi as the shuttle travels down the track. Without this phase change, the catapult would run out of pressure after 40 feet.
    The amount of power behind each shot is determined by the temperature of the superheated water in the accumulator.

    Anyone want to guess how many gallons of freshwater are lost during each cat shot?

  30. For somebody to give this video a thumbs down they must be communist or socialist… Too bad beautiful engineering strongest Navy in the world and second strongest Airforce next to our own Air Force like the gentleman said earlier… Great job thanks

  31. Spending so much money on these ships but not a single penny for an apple a day for the poor people. Wow, great society everybody.

  32. You need to rename the vid, "How Steam Cats work" Looking forward to the "How electro magnetic cats work" Fun content. Thanks

  33. The pilots put the engines up to military power. They only use max throttle if on that day of flight operations, the wind is light and they use the extra thrust to create more lift

  34. The bar at the back of the launch bar is the tow bar. When the launch bar locks into the shuttle, the tow bar comes off before they launch bird it to the air. so they can use it for the next line.

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